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Area Spotlights

Firing on All Cylinders

by Patty Rasmussen

Remember 2010? According to the Bureau of Labor Statistics, fewer than 5,000 people in Missouri worked in the automotive manufacturing industry in 2010, down from over 15,000 in 2005. So what did the legislature do? It aggressively addressed the issue by passing a piece of legislation, the Missouri Manufacturing Jobs Act, during a special session. The act was specifically designed for auto manufacturers and suppliers who would be allowed to retain withholding taxes, provided they built new facilities or made capital investment in existing facilities to retain jobs. Five years later, the bold move has paid off.

According to the Brookings Institution, the Kansas City region alone employs more than 18,000 individuals in the auto industry, making the region the No. 2 auto industry trading hub in North America. As of May 2015, the region has attracted 11 new automotive suppliers in a 24-month period, creating close to 1,800 jobs with $74 million in payroll, serving the expanding General Motors (GM) and Ford plants, including:

  • Tenneco Automotive
  • Yanfeng USA Automotive Trim Systems
  • Grupo Antolin North America
  • Adrian Steel
  • Martinrea International
  • Challenge Manufacturing
  • Inergy Automotive Systems
  • Janesville Acoustics
  • Leggett & Platt
  • LMV Automotive Systems
  • US Farathane

“This market was always a distribution hub by its geographic nature,” says Chris Gutierrez, president of KC SmartPort. “It’s a crossroads of railroads and the highways. We’re the largest rail center by tonnage. All of that positive infrastructure and services that support it have allowed Ford and GM to grow and make it productive, competitive, efficient — you choose the word.”

The Ford plant in Kansas City is cited as the company’s most productive, worldwide, and produces the iconic F-150 pickup truck and the new Ford Transit Van, of special interest to LMV Automotive Systems.

Keeping the Customer Satisfied

A division of Cosma International Group, LMV entered the Kansas City market in 2012, building a $42-million, 217,000-sq.-ft. (20,106-sq.-m.) manufacturing facility that would supply various components to both Ford and General Motors. In 2014, the company announced and completed a second expansion, investing $48.7 million to build out the facility to 470,000 sq. ft. (43,663 sq. m.) and create 166 new jobs.

“From our perspective, this market is very attractive for investment and it has two of our largest customers, Ford and GM,” says Andy Hrasky, general manager at Cosma. The company looked at sites on both sides of the state line, finding comparable incentives. The decision came down to location. “We’re in the city of Liberty, Missouri,” he says. “This location is eight miles from the Ford Kansas City Assembly plant. We make very large modules on that Transit van and the product is very bulky — you end up shipping a lot of air. They’re able to enjoy a significant freight savings. That was one of the biggest drivers.”

According to the Brookings Institution, the Kansas City region alone employs more than 18,000 individuals in the auto industry, making the region the No. 2 auto industry trading hub in North America.

US Farathane was one of the most recent suppliers to announce it was moving to Missouri. The plastics manufacturer is investing $51.6 million to retrofit a 220,000-sq.-ft. (20,439-sq.-m.) facility in Riverside, Mo., with new equipment and machinery to produce injected molded plastic parts for the Chevrolet Malibu, assembled at the GM plant in nearby Fairfax, Kansas. The facility, which should be operational by fall 2015, will also manufacture parts for the Ford F-150 and Transit van.

“Riverside is right in the heart of the action,” said Andy Greenlee, president of US Farathane. “It’s close to the OEMs, and it has an experienced workforce and a business-friendly environment.”

Investment Profile

Firing on All Cylinders

When French multinational automotive supplier Valeo announced plans this summer to expand operations at its Greensburg, Ind., location with a $27.8 million investment in new machinery that is expected to create approximately 257 new jobs by the end of 2015, it actually caught Hoosier Energy’s economic development team by pleasant surprise.

Oh, they knew expansion was coming, thanks to the work of Jim Whitman, a key accounts manager. It was the job total of 257 that caught folks a bit off guard – because it came directly on the heels of a 200-job expansion in 2013.

“It was more than we expected,” says Jeff Quyle, an economic development coordinator for Hoosier Energy who has more than 20 years invested in strategic and government affairs work on behalf of rural electric cooperatives in Indiana. “It’s great for them and for the community.”

Valeo’s Greensburg operation has been part of the local community since 1989 and has grown to more than 400,000 sq. ft., currently employing approximately 673 people. It manufactures engine cooling loop exchangers and modules; charge air, exhaust gas, and oil coolers; and front-end modules for such customers as Honda (located in Greensburg), Nissan, Chrysler and Ford. Its growth will be aided by four machinery tax abatements related to four new product lines for those customers, granted by the Greensburg City Council on a sliding scale for six years each.

CapitolDome

Voices Carry

More than two dozen representatives of Hoosier Energy member cooperatives were among a chorus of voices on Capitol Hill in Washington, D.C., in May 2014 seeking national policies that will keep electricity reliable and affordable for consumers. More than 2,500 participants rallied at the 2014 National Rural Electric Cooperative Association (NRECA) legislative Conference on behalf of co-op priorities that stretch beyond the partisan political divide.

Electric co-ops submitted more than 500,000 comments to the Environmental Protection Agency in opposition to the proposed New Source Performance Standards regulating new power plants. Indiana ranked third in comments submitted with nearly 32,000, including almost 20,000 from Hoosier Energy and its members.

Decatur County REMC, the retail provider of power to Valeo, is one of the 18 rural electric distribution cooperatives (17 in Indiana) in Hoosier Energy’s Power Network, which serves 49 southern and central Indiana counties and 11 counties in Illinois overall. Last year Hoosier Energy seminars were held for business and industrial consumers, while local economic development organizations received education scholarships and other support from the company. Key accounts representatives like Whitman worked with member systems on rate, power factor and energy efficiency improvements for more than 250 commercial and industrial customers.

Well Positioned

Receiving honorable mention this year among Site Selection’s Top Utilities in Economic Development, Hoosier Energy helped companies create 1,876 jobs related to more than $269 million in capital investment in 2013. In addition to Valeo’s pair of projects, the utility’s economic development team helped other investments in Greensburg unfold last year, including a $38.4-million, 60-job expansion from Hitachi Powdered Metals and a $12-million, 160-job expansion from Delta Faucet.

The 2013 roster of growing operations elsewhere in Hoosier Energy territory included:

  • A $64-million, 400-job investment from Sugar Creek Packaging in Cambridge City, Ind.
  • Areva Pharmaceuticals’ $5-million, 170-job expansion in Lanesville
  • Investments totaling more than $16 million and 25 jobs from Smith Grain and Pioneer Seeds in Rushville
  • A pair of $3-million projects from TG Missouri and Manitowoc in New Albany, creating 90 jobs combined.

Key growth sectors included agriculture, automotive and defense-related industries. Jeff Quyle says the projects so far this year include more manufacturing, and foreign direct investment is part of the mix, including a $70-million expansion from Toa, a Japanese supplier to Subaru and Toyota whose only US plant is in Mooresville, Ind.

He also notes a number of logistics projects, including convenience store chain Casey’s new distribution center in Terre Haute; salon and cosmetics retailer Ulta’s 500-job distribution center in Greenwood, and yet another investment in Columbus from Cummins, which will employ more than 100 at a new warehouse.

“The southern part of Indiana just has a good logistical ability to serve plants in the Midwest and the South,” he says.

Model Execution

Helping the Hoosier Energy team members and customers do their jobs are two new and unique tools added to HoosierSites.com: a cost-of-living calculator, updated quarterly, and a labor force estimator updated every week. Clients can search by county and job classification.

The toolbox, like the customers it serves, just keeps expanding.

“We are rolling out a new economic development rider – a five-year reduction in electric rates for new projects,” says Quyle, starting with a 20-percent reduction the first year and working by fives to 5 percent in year five. “We had nothing like this before.”

Ultimately, the evolution of Hoosier Energy’s economic development portfolio simply falls in line with cost management and continuous improvement actions that the entire 500-employee company has been pursuing, as it builds a “culture of execution” that already has shown big improvements in outage duration and power delivery services. Those capabilities will only be further enhanced by such projects as:

  • A new $22-million Power Delivery Operations Center, including a building to house a new system control center just coming online this summer;
  • $18 million in power delivery projects to support system growth and enhance reliability of the transmission system;
  • The 83,000-sq.-ft. new corporate headquarters for Hoosier Energy in Bloomington, proceeding toward LEED-Gold certification and a December 2014 completion date.

Quyle, speaking of the always improving website, could just as easily be talking about his company as a whole:

“We try to make sure we have the full suite of tools that give folks the tangibles they need,” he says.

This Investment Profile was prepared under the auspices of Hoosier Energy. For more information, visit
www.hoosiersites.com or contact Harold Gutzwiller at (812) 876-0294.